autoMAP MD250

Fully Automatic MAP Tray Sealing Machine

If you need high capacity MAP packaging automation, this is what you search for. autoMAP-MD250 series full automatic MAP tray sealer line gives you a hand more than a standard Mapping machine. On basis, there is not so much difference between autoMAP100 to autoMAP200 models. autoMAP-MD250 is suitable for high level production.  The line may contains  tray dispanser, autofilling unit, scaling, mapping, labeling, barcoding, collecting etc. units depends on your demands.

The machine name dedicated to our valued friend Mr. Muharrem Demir's honoured memory.

The most professional solution for MAP Modified Atmosphere Packaging line includes vacuum and protective food gas options.

autoMAP-MD250
  • CERTIFIED WORLD  INDUSTRY  STANDARDS
  • HI-SPEED PRODUCTION
  • LOWER COST FOR INDUSTRIAL PRODUCERS
  • HIGH-END QUALITY  COMPONENTS
  • FULLY AUTOMATIC
  • COMPATIBLE  REMOTE ACCESS  VIA INTERNET
  • EASY TO USE
  • EFFECTIVE / VARIABLE / PROFITABLE
  • VACUUM PUMP IS INSIDE THE FRAME
  • GRADUAL VACUUM APPLICATION
  • HIGH PERFORMANCE MAPPING UNIT
  • COMPATIBLE FOR ALL TYPE OF PACKAGING ACCESSORIES
  • WORK WITH ALL TYPE OF TRAY AND FLEXIBLE FILM
  • WORK WITH PRINTED TRAYS AND FILMS
  • TOOL SET (MOULD) CHANGEABLE
  • CONVENIENT FOR FOOD PACKAGING

Stainless-steel body and hygienically designed conveyor belts and moving parts allow for cleaning and maintenance without any hassle. It also suitable for using single and multiple trays.

Accomplish with excellence by Functional Control System

By means of touch-screen panel, every step of the packaging process can be controlled easily. The automation unit with PLC control circuits, monitors and controls processing line provides immediate alerts on possible faults, misuse, and equipment malfunctions, thus protects the systems. Multiple program memory makes it easy to switch to different package types. All procedures can be adjusted according to various trays and films sizes.

Gradual vacuum application ZERO2XYGEN permits all gasses to be removed from the package. Liquid foods, sauces, dressings and hot-filled products can be hermetically sealed with ease. In this way, all the oxygen in the package and in the product is taken out.  After the desired  atmosphere prepared for the package, the upper film is sealed  over preformed food tray. Now the package is closed tightly.  The corelation  inside and outside of the package is interrupted.

The use of natural gases together with proper packaging materials and machines help to maintain the quality of the food and prolong their shelf life. The MAP gas mixtures usually consist of the gases already present in the air that we breathe but in different compositions: carbon dioxide (CO2), nitrogen (N2) and oxygen (O2). The gas mixture is added before the trays are sealed.

 USAGE OF  autoMAP-MD250
  • CENTRAL KITCHEN
  • READY TO EAT 
  • CATERING
  • MILK PRODUCT
  • DELICATESSEN
  • PROCESSED FOOD
  • FRESHCUT
  • FROZEN
  • MEAT
  • DRIEDFOOD
  • SEAFOOD
  • BACKERY, PASTRY
  • MEDICAL
  • MILITARY LOGISTICS

Our autoMAP-MD250  serie mapping machines provides quick service and cleaning facilities by easy-removable side covers . All frames and intermediate elements were manufactured with ISI304 stainless steel.

We build the autoMAP-MD250 unit with using polished construction materal for safe and hygiene in VDE-CE standards . All machine series have EMERGENCY STOP function. 

Mould can change very quickly and easily. Automatic tray dispanser, automatic product scaling and filling unit, labeling and barcoding units, product collectors and boxing units can be added.

All machine can command via over very useful PLC touchscreen. LCD Graphic Display with touchscreen is very easy to use. Multilingual programmed control panel can turn to the desired direction in VDU  norms. Adjustable up to 99 different process programs. The minimum and maximum temperature values ​​can be monitored simultaneously on the touchscreen. The unit’s working order and possible errors, error logs  are displayed on the control display. All the settings and features of the machine functions can be controlled from the touchscreen. If necessary, the work settings can be avoided by locking for the potential user faults. Counting products, hours of operation, cycles, production process, errors, functions  reports can show in any time on the control panel.

autoMAP-MD250 Technical Details
POWER 200-400V, 50-60Hz, 3/N/PE
POWER CONSUMPTION min 4.0 – max 8.0 kW
VACUUM PUMP 205-305 m³/hour
COMPRESSED AIR 6 Bar Consistent and Dry Air  
COMPRESSSED AIR CAPACITY 200-300 nl/min.
PRESERVATIVE GAS PRESSURE 2- 6 Bar
PRESERVATIVE GAS CAPACITY 35 nl/cycle
FILM WIDTH 320 mm.
FILM ROLL INTERNAL DIA. 76 mm.
FILM ROLL EXTERNAL DIA. 300 mm.
CAPASITY 10-15 cycle/min.
OPTIONAL Liquid / Dust Filter
CONTROL CIRCUIT PLC (Programmable Logic Control)
CONTROL PANEL Touch Screen HMI ( Human Machine Interface) 
LOADING AREA 1.5-3.0 mt
WIDTH 900 mm
LENGTH Machine 2900 /  With Conveyors: 5100mm
HEIGHT 2000 mm.
WEIGHT Approx. 1200 Kg.


FOTOĞRAF GALERİSİ