Extended Fully Automatic MAP Tray Sealing Machine, Packaging Line
Innovative, Flexible, Professional and Comprehensive solutions for your exact needs…APACK manufactures its packaging machines with their unique designs, down to the smallest parts in its own facilities that complies with the international standards and certification. autoMAP100 series packaging lines will meet all your packaging needs with fully automated systems.The production lines include stages from feeding the trays, filling the product, weighing, sorting, MAP sealing, labeling, collection, and storage.
In autoMAP 100E; volume and dimensions of the standard tray mold structure of AutoMap 100 are expanded to accommodate larger packages. Machine dimensions can be customizable based on clients packaging preferences and needs.
If you need large packages than you need autoMAP100E Fully Automatic MAP Packaging lines that includes vacuum, gas flush options.
| autoMAP100 |
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Stainless-steel body and hygienically designed conveyor belts and moving parts allow for cleaning and maintenance without any hassle. It also suitable for using single and multiple trays.
Accomplish with excellence by Functional Control System
By means of touch-screen panel, every step of the packaging process can be controlled easily. The automation unit with PLC control circuits, monitors and controls processing line provides immediate alerts on possible faults, misuse, and equipment malfunctions, thus protects the systems. Multiple program memory makes it easy to switch to different package types. All procedures can be adjusted according to various trays and films sizes.
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Gradual vacuum application ZERO2XYGEN permits all gasses to be removed from the package. Liquid foods, sauces, dressings and hot-filled products can be hermetically sealed with ease. In this way, all the oxygen in the package and in the product is taken out. After the desired atmosphere prepared for the package, the upper film is sealed over preformed food tray. Now the package is closed tightly. The corelation inside and outside of the package is interrupted.
The use of natural gases together with proper packaging materials and machines help to maintain the quality of the food and prolong their shelf life. The MAP gas mixtures usually consist of the gases already present in the air that we breathe but in different compositions: carbon dioxide (CO2), nitrogen (N2) and oxygen (O2). The gas mixture is added before the trays are sealed.
| USAGE OF autoMAP100E |
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Our autoMAP100E serie mapping machines provides quick service and cleaning facilities by easy-removable side covers .
All frames and intermediate elements were manufactured with ISI304 stainless steel.
We build the autoMAP100E unit with using polished construction materal for safe and hygiene in VDE-CE standards . All machine series have EMERGENCY STOP function.
Mould can change very quickly and easily. Automatic tray dispanser, automatic product scaling and filling unit, labeling and barcoding units, product collectors and boxing units can be added.
All machine can command via over very useful PLC touchscreen. LCD Graphic Display with touchscreen is very easy to use. Multilingual programmed control panel can turn to the desired direction in VDU norms. Adjustable up to 99 different process programs. The minimum and maximum temperature values can be monitored simultaneously on the touchscreen. The unit’s working order and possible errors, error logs are displayed on the control display. All the settings and features of the machine functions can be controlled from the touchscreen. If necessary, the work settings can be avoided by locking for the potential user faults. Counting products, hours of operation, cycles, production process, errors, functions reports can show in any time on the control panel.
Besides all these useful functiones, our autoMAP100E has remote access option via web.
The autoMAP100E machines provides to maximum reliability and the flexibility to adapt your production demands.
Our autoMAP100 series machines have international certificates of conformity. We are certified for ISO22000 Food Production and ISO13485 Medical Equipment Production.
We have spare parts and technical service in terms of continuous and regular.
| autoMAP100-E Technical Details | |
|---|---|
| POWER | 400V, 50-60Hz, 3/N/PE |
| POWER CONSUMPTION | 4.0 kW minimum - 8.0 kW maximum |
| VACUUM PUMP | 100-160 m³/h |
| AIR PRESSURE CONSUMPTION | 6 bar Homogen Dry Air, 25Nl/cycle |
| GAS PRESSURE | 2‐6 bar |
| CONTROL SYSTEM | Omron PLC Touch Screen (Programmable Logic Control) |
| FILM WIDTH | 600 mm. Maximum |
| FILM REEL DIAMETER | 76 mm. |
| CAPACITY | 5-8 cycle/min (Vacuum and Gas) 8-12 cycle/min (Only Sealing) |
| OPTIONAL | Liquid / Dust Filter |
| DIMENSIONS (mm) | 1180x4710x2080 |
| LOADING UNIT | 1.5 m. - 3.0 m. |
| WEIGHT | 1100 Kg |
Factory Layout
Gas and Air Connections
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