Fully Automatic Thermoforming Packaging Line
perFORMA500 series are the fully automatic form, fill and seal packaging lines. Our Thermoforming systems are comprised of tray forming, automatic weighing - dosing of liquid/granule / powder filling, product vibration, film sealing, cutting and labeling sections within a single processing and packaging line. Product collection and sorting are also combined to the system. perFORMA500 series are able to work with all kinds of the top and bottom webs. Depending on the requested packaging structure, perFORMA500 series are capable of both MAP and Vacuum packaging applications. Double- acting form or homogeneous piston form units can be fitted to the production line.
perFORMA500 series can produce economical packages in high volumes using mono / laminated / foam films. Gradual vacuum application permits all gasses to be removed from the package. Liquid foods, sauces, dressings and hot-filled products can be hermetically sealed with ease.
perFORMA500 series fully automatic thermoform packaging lines
Easy to Operate, Safe, and Simple to Use
Touch-screen panel easily controls every step of the packaging process. The automation unit with the number of PLC control circuits monitors and controls functions of processing line, provides immediate alerts on possible faults, misuse, and equipment malfunctions, thus protects the systems. Multiple program memory makes it easy to switch to different package types. All procedures can be adjusted giving to various trays and films sizes.
perFORMA500 thermoforming machines can be easy controlled with the touch screen and monitored online remotely.
Gradual vacuum application ZERO2XYGEN permits all gasses to be removed from the package. Liquid foods, sauces, dressings and hot-filled products can be hermetically sealed with ease. In this way, all the oxygen in the package and in the product is taken out. After the desired atmosphere prepared for the package, the upper film is sealed over preformed food tray. Now the package is closed tightly. The corelation inside and outside of the package is interrupted.
The use of natural gases together with proper packaging materials and machines help to maintain the quality of the food and prolong their shelf life. The MAP gas mixtures usually consist of the gases already present in the air that we breathe but in different compositions: carbon dioxide (CO2), nitrogen (N2) and oxygen (O2). The gas mixture is added before the trays are sealed.
perFORMA-520 and perFORMA-560 serie thermoforming machines provides quick service and cleaning facilities by easy-removable side covers . All frames and intermediate elements were manufactured with ISI304 stainless steel. We build the perFORMA500 unit with using polished construction materal for safe and hygiene inVDE-CE standards. Mould can change very quickly and easily. A new heating system for uniform temperature heating / control system is installed.
perFORMA-520 and perFORMA-560 LCD graphic display with touchscreen is very easy to use. Multilingual programmed control panel can turn to the desired direction in VDU norms. Adjustable up to 99 different process programs. The minimum and maximum temperature values can be monitored simultaneously on the touchscreen. The unit’s working order and possible errors, error logs are displayed on the control display. All the settings and features of the machine functions can be controlled from the touchscreen. If necessary, the work settings can be avoided by locking for the potential user faults. Counting products, hours of operation, cycles, production process, errors, functions reports can show in any time on the control panel.
The perFORMA thermoform machines provides to maximum reliability and the flexibility to adapt your production demands.
perFORMA-520 and perFORMA-560 series can produce economical packages in high volumes using mono / laminated / foam films.
perFORMA-520 and perFORMA-560 series has been designed for long uninterrupted productions, and is offered with service and separe parts with our APACK warranty both our national and international customers
perFORMA-520 and perFORMA-560 series machines have international certificates of conformity. We are certified for ISO22000 Food Production and ISO13485 Medical Equipment Production
perFORMA 500 Series Thermoforming Machine Technical Details | |
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LID FILM WIDTH | 530-570 mm. |
BOTTOM FILM WIDTH | 520-560 mm. |
LID FILM ROLL DIAMETER | Ø 76mm. Ø 300 |
BOTTOM FILM ROLL DIAMETER | Ø 76mm. Ø 400 |
CAPACITY | 6-10 cycle/min (Vacuum and Gas) 8-12 cycle/min (Only Sealing) |
POWER | AC 400V 50-60Hz 3/N/PE |
POWER CONSUMPTION | Min 4.0 kW - Max. 14.0 kW |
VACUUM PUMP | 60-205 m³/h |
AIR PRESSURE | 6 Bar Consistent and Dry Air, 70Nl/cycle |
GAS CONSUMPTION | 2‐6 bar |
COOLING WATER | 60-80 Lt/h 6000kCal/h |
CONTROL PANEL | OMRON HMI PLC Touch Screen (Programmable Logic Control) |
BODY FRAME | AISI304 |
OPTIONAL | Liquid / Dust Filter |
WEIGHT | 1750 kg |
OVERALL DIMENSIONS | 6000x1100x2000 mm |
LOADING AREA | 2,0-3,0 m |
THERMOFORMING HEIGHT | 140 mm maximum |