perFORMA 400 Series

Fully Automatic Thermoforming Packaging Line

perFORMA400 series are the fully automatic form, fill and seal packaging lines. Our Thermoforming systems are comprised of tray forming, automatic weighing - dosing of liquid/granule / powder filling, product vibration, film sealing, cutting and labeling sections within a single processing and packaging line. Product collection and sorting are also combined to the system. perFORMA400 series are able to work with all kinds of the top and bottom webs. Depending on the requested packaging structure, perFORMA400 series are capable of both MAP and Vacuum packaging applications. Double- acting form or homogeneous piston form units can be fitted to the production line.

perFORMA400 series can produce economical packages in high volumes using mono / laminated / foam films. Gradual vacuum application permits all gasses to be removed from the package. Liquid foods, sauces, dressings and hot-filled products can be hermetically sealed with ease.

perFORMA400 series fully automatic thermoform packaging lines

Easy to Operate, Safe, and Simple to Use

Touch-screen panel easily controls every step of the packaging process. The automation unit with the number of PLC control circuits monitors and controls functions of processing line, provides immediate alerts on possible faults, misuse, and equipment malfunctions, thus protects the systems. Multiple program memory makes it easy to switch to different package types. All procedures can be adjusted giving to various trays and films sizes. 

perFORMA400 thermoforming machines can be easy controlled with the touch screen and monitored online remotely. 

Gradual vacuum application ZERO2XYGEN permits all gasses to be removed from the package. Liquid foods, sauces, dressings and hot-filled products can be hermetically sealed with ease. In this way, all the oxygen in the package and in the product is taken out.  After the desired  atmosphere prepared for the package, the upper film is sealed  over preformed food tray. Now the package is closed tightly.  The corelation  inside and outside of the package is interrupted.

The use of natural gases together with proper packaging materials and machines help to maintain the quality of the food and prolong their shelf life. The MAP gas mixtures usually consist of the gases already present in the air that we breathe but in different compositions: carbon dioxide (CO2), nitrogen (N2) and oxygen (O2). The gas mixture is added before the trays are sealed.

perFORMA400 serie thermoforming machines provides quick service and cleaning facilities by easy-removable side covers . All frames and intermediate elements were manufactured with ISI304 stainless steel.  We build the perFORMA300 unit with using polished construction materal for safe and hygiene inVDE-CE standards . Mould can change very quickly and easily. A new heating system for uniform temperature heating / control system is installed. 

perFORMA400 LCD graphic display with touchscreen is very easy to use. Multilingual programmed control panel can turn to the desired direction in VDU  norms. Adjustable up to 99 different process programs. The minimum and maximum temperature values ​​can be monitored simultaneously on the touchscreen. The unit’s working order and possible errors, error logs  are displayed on the control display. All the settings and features of the machine functions can be controlled from the touchscreen. If necessary, the work settings can be avoided by locking for the potential user faults. Counting products, hours of operation, cycles, production process, errors, functions  reports can show in any time on the control panel.


APACK carries out R&D work regularly by collaborating with scientific research institutions, universities and number of R&D laboratories around the world. So far, hundereds of  scientists and technical staff from different countries were involved and implemented the solutions globally.

perFORMA-420 ve perFORMA-460 model packaging machine can produce SKIN PACKAGING. APACK  R&D engineers to developed thermoforming technology to respond to the growing needs of the industry with partnership with TUBITAK (THE SCIENTIFIC AND TECHNOLOGICAL RESEARCH COUNCIL OF TURKEY)

The perFORMA thermoform machines provides  to maximum reliability and the flexibility to adapt your production demands.

perFORMA-420 ve perFORMA-460  series can produce economical packages in high volumes using mono / laminated / foam films.

perFORMA-420 ve perFORMA-460 series has been designed for long uninterrupted productions, and is offered with service and separe parts with our APACK warranty both our national and international customers.

perFORMA-420 ve perFORMA-460 series machines have international certificates of conformity. We are certified for ISO22000 Food Production and ISO13485 Medical Equipment Production.

 

 

 

 perFORMA 400 Series Thermoforming Machine Technical Details
LID FILM WIDTH 430-470 mm.
BOTTOM FILM WIDTH 420-460 mm.
LID FILM ROLL DIAMETER Ø 76mm. Ø 300   
BOTTOM FILM ROLL DIAMETER  Ø 76mm. Ø 400   
CAPACITY 6-10 cycle/min (Vacuum and Gas)
8-12 cycle/min (Only Sealing)
POWER AC 400V 50-60Hz 3/N/PE
POWER CONSUMPTION Min 4.0 kW -  Max. 14.0 kW
VACUUM PUMP 60-205 m³/h 
AIR PRESSURE 6 Bar Consistent and Dry Air, 70Nl/cycle  
GAS CONSUMPTION 2‐6 bar  
COOLING WATER 60-80 Lt/h  6000kCal/h
CONTROL PANEL OMRON HMI PLC Touch Screen (Programmable Logic Control)
BODY FRAME AISI304
OPTIONAL Liquid / Dust Filter
WEIGHT 2000 kg
OVERALL DIMENSIONS 6000x1200x2000 mm
LOADING AREA 2,0-3,0 m
THERMOFORMING HEIGHT 140 mm maximum

 

FOTOĞRAF GALERİSİ